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Relief Valve Replacement


Removal

NOTE: Make sure the suction and discharge ports are plugged with caps.

1. Remove the bolts (3), heat insulator, relief valve and 0-ring.

CAUTION: Be careful not to spill compressor oil, and make sure there is no foreign matter in system.

Installation
1 . Clean off the relief valve mating surface. 2. Apply compressor oil to the O-ring. 3. Tighten the relief valve.

4. Check the relief valve for leaks and cap the relief valve with the valve seal.

Condenser

Replacement


1. Discharge refrigerant from the system using a refrigerant recovery system (page 22-17).

2. Disconnect the thermo switch connector and condenser fan connector.

3. Disconnect the discharge hose and condenser pipe from the condenser.

CAUTION: Cap the open fittings immediately to keep moisture and dirt out of the system.

4. Remove the suction hose clamp bolt and condenser brackets.

5. Remove the condenser assembly by pulling it up.

NOTE:
•   Be careful not to damage the condenser fins when removing/installing the condenser.
•   Be careful not to hit the side of the radiator during removal/installation.

6. Install the removed parts in the reverse order of removal and:
•   Replace 0-rings with new ones at the pipe joints.
•   Charge the A/C system (page 22-33).
•   Test the A/C system performance (page 22-18).
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