Evaporator

Replacement

1 . Disconnect the battery negative terminal first then the positive cable.
Remove the battery.
2. Discharge the refrigerant (page 22-17).
3. Remove the bolts and disconnect the receiver line and suction line from the evaporator.
CAUTION: Cap the open fittings immediately to keep moisture out of the system.

4. Remove the glove box and glove box frame (Section 20).

5. Disconnect the connector from the A/C thermostat and pull off the clamps from the evaporator.

6. Remove the self-tapping screws (4), bolt and nut.

7. Disconnect the drain hose and remove the evaporator.

8. Install in the reverse order of removal, and:
•   Apply a sealant to the grommets.
•   Make sure that there is no air leakage.
•   Charge the system (page 22-33) and test performance (page 22-18).