TEST RESULTS | RELATED SYMPTOMS | PROBABLE CAUSE | REMEDY |
Discharge (high) pressure abnormally high | After stopping compressor, pressure drops to about 196 kPa (28 psi) quick- ly, and then falls gradually | Air in system | Evacuate system: then recharge Evacuation: page 22-32 Recharging: page 22-33 |
No bubbles in sight glass when con- denser is cooled by water | Excessive refrigerant in system | Discharge refrigerant as necessary | |
Reduced or no air flow through con- denser | • Clogged condenser or radiator fins • Condenser or radiator fan not working properly | • Clean • Check voltage and fan rpm • Check fan direction | |
Line to condenser is excessively hot | Restricted flow of refrigerant in system | • Expansion valve • Restricted lines | |
Discharge pressure abnormally low | Excessive bubbles in sight glass; condenser is not hot | Insufficient refrigerant in system | • Check for leak • Charge system |
High and low pressures are balanced soon after stopping compressor | • Faulty compressor discharge or inlet valve • Faulty compressor seal | Replace | |
Outlet of expansion valve is not frosted, low pressure gauge indicates vacuum | • Faulty expansion valve • Moisture in system | • Replace • Flush and evacuate | |
Suction (low) pressure abnormally low | Excessive bubbles in sight glass: condenser is not hot | Insufficient refrigerant | Check for leaks. |
Expansion valve is not frosted and low pressure line is not cold. Low pressure gauge Indicates vacuum | • Frozen expansion valve • Faulty expansion valve | Replace expansion valve | |
Discharge temperature is low and the air flow from vents is restricted | Frozen evaporator | Run the fan with compressor off then check capillary tube. | |
Expansion valve frosted | Clogged expansion valve | Clean or Replace | |
Receiver dryer is cool (should be warm during operation) | Clogged receiver dryer | Replace | |
Suction pressure abnormally high | Low pressure hose and check joint are cooler than around evaporator | • Expansion valve open too long • Loose expansion valve | Repair or Replace. |
Suction pressure is lowered when condenser is cooled by water | Excessive refrigerant in system | Discharge refrigerant as necessary | |
High and low pressure are equalized as soon as the compressor is stopped and both gauges fluctuate while run- ning | • Faulty gasket • Faulty high pressure valve • Foreign particle stuck in high pressure valve | Replace compressor | |
Suction and discharge pressures abnormally high | Reduced air flow through condenser | • Clogged condenser or radiator fins • Condenser or radiator fan not working properly | • Clean condenser and radiator • Check voltage and fan rpm • Check fan direction |
No bubbles in sight glass when con- denser is cooled by water | Excessive refrigerant in system | Evacuate and recharge _ | |
Suction and discharge pressure abnormally low | Low pressure hose and metal end areas are cooler than evaporator | Clogged or kinked low pressure hose parts | Repair or Replace |
Temperature around expansion valve is too low compared with that around receiver dryer | Clogged high pressure line | Repair or Replace | |
Refrigerant leaks | Compressor clutch is dirty | Compressor shaft seal leaking | Replace compressor |
Compressor bolt(s) are dirty | Leaking around bolt(s) | Tighten boltls) or replace compressor | |
gasket is wet with oil _Compressor | Gasket leaking | Replace compressor | |
Compressor heat damage | Black soot inside compressor and hoses. | Restriction or leak in system. | Flush entire system, replace rubber lines or hoses. |