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A/C System Service

Pressure Test Chart


TEST RESULTS
RELATED SYMPTOMS
PROBABLE CAUSE
REMEDY
Discharge (high)
pressure abnormally
high
After stopping compressor, pressure
drops to about 196 kPa (28 psi) quick-
ly, and then falls gradually
Air in system
Evacuate system: then
recharge
Evacuation: page 22-32
Recharging: page 22-33
No bubbles in sight glass when con-
denser is cooled by water
Excessive refrigerant in system
Discharge refrigerant as
necessary
Reduced or no air flow through con-
denser
•   Clogged condenser or
radiator fins
•   Condenser or radiator fan not
working properly
•   Clean
•   Check voltage and fan rpm
•   Check fan direction
Line to condenser is excessively hot
Restricted flow of refrigerant
in system
•   Expansion valve
•   Restricted lines
Discharge pressure
abnormally low
Excessive bubbles in sight glass;
condenser is not hot
Insufficient refrigerant in
system
•   Check for leak
•   Charge system
High and low pressures are balanced
soon after stopping compressor
•   Faulty compressor discharge
or inlet valve
•   Faulty compressor seal
Replace
Outlet of expansion valve is not
frosted, low pressure gauge indicates
vacuum
•   Faulty expansion valve
•   Moisture in system
•   Replace
•   Flush and evacuate
Suction (low)
pressure abnormally
low
Excessive bubbles in sight glass:
condenser is not hot
Insufficient refrigerant
Check for leaks.
Expansion valve is not frosted and low
pressure line is not cold. Low pressure
gauge Indicates vacuum
•   Frozen expansion valve
•   Faulty expansion valve
Replace expansion valve
Discharge temperature is low and the
air flow from vents is restricted
Frozen evaporator
Run the fan with compressor
off then check capillary tube.
Expansion valve frosted
Clogged expansion valve
Clean or Replace
Receiver dryer is cool (should be warm
during operation)
Clogged receiver dryer
Replace
Suction pressure
abnormally high
Low pressure hose and check joint are
cooler than around evaporator
•   Expansion valve open too
long
•   Loose expansion valve
Repair or Replace.
Suction pressure is lowered when
condenser is cooled by water
Excessive refrigerant in system
Discharge refrigerant as
necessary
High and low pressure are equalized
as soon as the compressor is stopped
and both gauges fluctuate while run-
ning
•   Faulty gasket
•   Faulty high pressure valve
•   Foreign particle stuck in high
pressure valve
Replace compressor
Suction and
discharge pressures
abnormally high
Reduced air flow through condenser
•   Clogged condenser or
radiator fins
•   Condenser or radiator fan not
working properly
•   Clean condenser and
radiator
•   Check voltage and fan rpm
•   Check fan direction
No bubbles in sight glass when con-
denser is cooled by water
Excessive refrigerant in system
Evacuate and recharge
_
Suction and
discharge pressure
abnormally low
Low pressure hose and metal end
areas are cooler than evaporator
Clogged or kinked low
pressure hose parts
Repair or Replace
Temperature around expansion valve
is too low compared with that around
receiver dryer
Clogged high pressure line
Repair or Replace
Refrigerant leaks
Compressor clutch is dirty
Compressor shaft seal leaking
Replace compressor
Compressor bolt(s) are dirty
Leaking around bolt(s)
Tighten boltls) or replace
compressor
gasket is wet with oil
_Compressor
Gasket leaking
Replace compressor
Compressor heat
damage
Black soot inside compressor and
hoses.
Restriction or leak in system.
Flush entire system, replace
rubber lines or hoses.
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