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Master Cylinder

Disassembly

CAUTION:

  • Do not spill brake fluid on the car; it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.
  • Clean all parts in brake fluid and air dry; blow out all passages with compressed air.

  • 1. Remove the master cylinder (see page 19-13). 2. Remove the rod seal.

    3. Remove the circlip while pushing in the secondary piston.

    Picture

    4. Remove the stop bolt while pushing in the secondary piston.

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    5. Remove the piston guide, secondary piston and primary piston.

    NOTE: If the primary piston assembly is difficult to remove, apply compressed air from the primary piston side port.

    CAUTION:

  • Do not use high pressure air or bring the nozzle too close to the port.
  • Place a shop rag over the master cylinder to prevent the primary piston from becoming a projectile.
  • Picture

    6. Remove the reservoir cap, strainer and reservoir from the master cylinder.

    7. Remove the reservoir seal from the reservoir cap.

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